Sonotrode Design and Manufactures Standard and Special Machines for Riveting Interior Trims
Definition of Ultrasonic Riveting:
Ultrasonic riveting is suitable for the positive joining of thermoplastics together or to non-plastics.
The main difference between ultrasonic welding and ultrasonic riveting lies in the fact that when riveting melting deformation occurs and only one of the two joining sections is plasticised. This makes it possible to join any thermoplastics that are not polymer compatible to each other or to non-plastics. As a result, the riveted joins are almost free from play, because the cold riveting tool allows the fused rivet head to cool under pressure.
Ultrasonic riveting is also very efficient and at the same time saves energy.
The technology is used mainly where fusion welding is impossible, where metal parts are to be inserted into plastic casings or where the join is not subsequently visible.
ALTRASONIC designs and manufactures standard and special machines for riveting interior trims, bumpers or airbag components, particularly for the automotive industry.
Specifications:
| Model | HS-40 | HS-35 | HS-30 | HS-28 | HS-20 |
| Frequency | 40khz | 35khz | 30khz | 28khz | 20khz |
| Power | 500W | 1000w | 1000w | 1000w | 1500w |
| Horn | ≤10mm | ≤10mm | ≤10mm | ≤12mm | ≤1m |
| Housing Diameter | 44mm | 44mm | 44mm | 44mm | 64mm |
| Weight of welder | 1.0kg | 1.0kg | 1.0kg | 1.0kg | 1.5kg |
| Digital generator | ● | ● | ● | ● | ● |
| Analog generator | ● | ● | ● | ● | ● |
Advantages of Ultrasonic in Automotive Industry.
Advantages:
1. application in riveting, forming and welding
2. light weight, easy to take, easy to operate (handheld)
3. Equipped with welding timer
4. Easty to set time welding
5. Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)
6. FET power output
7. Automatic resonance
8. Maintain the amplitude function automatically
9. Starting: achieving maximum power with 105msec
Ultrasonic welding: ultrasonic vibration with ultrasonic welding mould, the ultrasonic welding energy conduction to the plastic surface, resulting in local temperature, so that the plastic surface melting. Under the pressure of the ultrasonic hand, so to weld plastic, beautiful, strong effect.
Ultrasonic riveting: the nature of metal and plastic or two different plastic bonding together, can make use of ultrasonic riveting machine, so that the weldment hard brittle, beautiful, strong.
Applications In Automotive:
Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.
Sonotrode Design and Manufactures Standard and Special Machines for Riveting Interior Trims
We accept customization and welcome your visit!
If you are interested in ultrasonic automation system for automotive parts, welcome to contact with Hogo Lv, Tel. 0086-15158107730, Email: admin@altrasonic.com
Tag: ultrasonic spot welder,portable spot welder
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Sonotrode Ultrasonic Riveting Welding Machine For Interior Trims With 1000W Images
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